MEGABolt Water Expandable Rock Bolts (ERB)

MEGABolt Water Expandable Rock Bolt (ERB)

MEGABolt-ERB Logo - Argentium

The MEGABolt Water Expandable Rock Bolts range features friction bolts with superior product characteristics to meet the most demanding roof support applications. The high-load bearing capacity and excellent elongation properties ensure safer working conditions and faster excavation cycles for low costs.

Reinforcement with Water Expandable Rock Bolts occur by hydroforming (i.e., expanding) the bolt with high-pressure water against a drill hole wall. Water Expandable Rock Bolts expand into the hole shape when water at high pressure is pumped. The bolt expands to create a friction and interlocking anchor. MEGA Bolt’s ERB provides immediate full load-bearing capacity with safe and easy installation. Installation is easy and flexible to fit various drill hole diameters.

The MEGABolt Friction rock bolks are manufactured according to the ISO 9002 standards. Each batch and finished rock bolts are texted to ensure final quality.

The MEGABolt Friction Range consists of three products that provide 30% elongation:

Description of Expandable Rock Bolts

Expandable Rock Bolts - Argentium (4)

Rock surrounding underground excavations needs to be reinforced and stabilized in order to provide a stable and safe working environment. The ERB – Expandable Rock Bolt is a full column anchored rock bolt that forms a mechanical interlock between the borehole wall and the bolt over the full bolt length. This is achieved by inflating the ERB by means of high water pressure. When the pump stops the ERB immediately provides full rock support action. Also, when the Expandable Rock Bolts is inflated, it causes a contraction in the bolt length, which effectively tensions the face plate against the rock surface.

Applications of Expandable Rock Bolts

The Expandable Rock Bolts is a cost-effective means of rock reinforcement in a variety of rock conditions from soft to hard rock. It is flexible and will allow variations in the borehole diameter. The ERB is designed to accommodate large rock movements and still maintain its high load bearing capacity. Further the ERB is an environmentally friendly rock reinforcement solution with no cement grout or other chemicals required to anchor the bolt. The ERB may be installed manually or fully mechanist -just add water. The main applications of Expandable Rock Bolts are:

Advantages of Expandable Rock Bolts

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Technological Features of Expandable Rock Bolts

Technological Features of Expandable Rock Bolts - Argentium

The MEGABolt Expandable Rock Bolts range features friction bolts with superior product characteristics tomeet the most demanding roof support applications. The high load bearing capacity combined with excellent elongation properties ensure safer working conditions and faster excavation cycles for low costs. Reinforcement with ERB occurs by hydroforming (i.e. expanding) the bolt with high pressure water against a drill hole wall. ERBs expand into the shape of the hole when water at high pressure is pumped. The bolt expands to create a friction and interlocking anchor. MEGABolt’s Expandable Rock Bolts provide immediate full load bearing capacity with safe and easy installation. Installation is easy and flexible to fit various drill hole diameters. MEGABolt ERB consists of folded steel tube with upper bushing and inflation bushing welded at each end of the tube. A specially designed adjustable face plate is delivered as an option. ERB requires steel with extremely good elongation and formability properties. This produces a finished bolt that will be able to accommodate large rock movements and still maintain its high load bearing capacity. The MEGABolt ERB delivers a high level of safety and uninterrupted production in the customer’s operations. High quality steel guarantees homogenous material for MEGABOLT ERB, Expandable rock bolts. Expandable rock bolts are manufactured from unique steel in the Nordics. Each production stage from steel manufacturing to profiling and assembling of rock bolts belongs to partners own production and quality control chain. Quality control secures that the product is regularly tested to guarantee quality and safety. Each individual ERB is marked with a unique code, which enables full traceability of the bolts.

Technical Specifications of Expandable Rock Bolts

MEGABolt guarantees a minimum breaking load as well as corresponding elongation for all ERB. MEGABolt Expandable Rock Bolts are available in two types,

Each type includes bolts with three different load bearing capacities:

The difference between the MEGABolt Expandable Rock Bolts and MEGABolt ERB+ is the elongation characteristics: the cold formed type, the MEGABolt ERB has an elongation A5 ~ 15% and the cold formed and normalized type the MEGABolt ERB+ has an elongation of A5 ~ 30 %.

With MEGABolt ERB+, MEGABolt is the leading ground support equipment manufacturer in India of expandable rock bolts. The MEGABolt ERB+ is made of special steel which go through a specially developed annealing process which give the bolts their exceptional elongation characteristics and still maintain the high load bearing capacity. This gives the MEGABolt ERB+ superior properties in order to accommodate large rock deformation in high deformability rock masses, e.g. squeezing rock.

ERB 120               ERB 120+
ERB 160               ERB 160+
ERB 240               ERB 240+
Bolt Diameter
28 mm
28 mm
38 mm
Profile Diameter
27.5 mm
36 mm
36 mm
Material thickness
2 mm
2 mm
3 mm
Upper Brushing Diameter
28 mm
38 mm
38 mm
Inflation Bushing diameter
30/37 mm
41/48 mm
41/48 mm
Hole Diameter
32-39 mm
43-52 mm
43-52 mm
Minimum Breaking Load
120 kN
160 kN
240 kN         230 kN
Minimum Elongation
10%
20%
10%
20%
10%
20%
Typical Elongation
15%
30%
15%
30%
15%
30%
Standard Lengths
1.5 - 4.0 m
2.4-6.0 m
2.4-6.0 m

Frequently Asked Questions

What are MEGABolt Water Expandable Rock Bolts (ERB)?

MEGABolt Water Expandable Rock Bolts (ERB) are full-column anchored friction rock bolts that use high-pressure water to hydroform and expand inside a drilled borehole. Reinforcement occurs by expanding the bolt with high-pressure water against the drill hole wall, causing the bolt to take the shape of the hole and create a friction and interlocking anchor that provides immediate full load-bearing capacity.

How does the hydroforming process work in MEGABolt ERBs?

When high-pressure water is pumped into the bolt, the ERB expands into the shape of the hole, forming a mechanical interlock between the borehole wall and the bolt over the full bolt length. When the pump stops, the ERB immediately provides full rock support action.

What is the load-bearing capacity of MEGABolt Water Expandable Rock Bolts?

The MEGABolt Friction Range consists of three products that each provide 30% elongation: the Standard model for lighter applications with a load capacity of 12 metric tons (120 kN), the Midi with a load capacity of 16 metric tons (160 kN), and a heavy-duty variant for the most demanding applications.

Where are MEGABolt ERBs used, mining or tunneling?

The MEGABolt Water Expandable Rock Bolts range features friction bolts with superior product characteristics to meet the most demanding roof support applications. They are widely used in underground mining, tunnel construction, civil engineering excavations, and anywhere ground stabilisation is critical.

What makes MEGABolt ERBs different from traditional rock bolts?

MEGABolt Water Expandable Rock Bolts utilize hydroforming technology to achieve superior anchoring capacity by expanding within drilled holes, enabling faster shotcrete placement, reduced installation time, and improved safety margins advantages that conventional grouted or mechanical bolts cannot match simultaneously.

Are MEGABolt Water Expandable Rock Bolts easy to install?

Yes. Installation is easy and flexible to fit various drill hole diameters, providing immediate full load-bearing capacity with safe installation. This flexibility reduces the need for precise hole sizing on-site, saving time and labour costs.

What quality standards do MEGABolt ERBs comply with?

The MEGABolt Friction rock bolts are manufactured according to ISO 9002 standards, and each batch of finished rock bolts is tested to ensure final quality. This ensures consistent performance across every project.

How do MEGABolt Expandable Rock Bolts compare to split set rock bolts?

The primary anchorage mechanism in expandable rock bolts is mechanical friction generated by the expansion of the bolt against the borehole wall, providing immediate support action. Unlike split sets, ERBs expand over the full bolt length and also tension the face plate due to length contraction during inflation, delivering superior holding strength.

What happens to bolt length when a MEGABolt ERB is inflated?

When the Expandable Rock Bolt is inflated, it causes a contraction in bolt length, which effectively tensions the face plate, adding an active pre-load component to what is otherwise a passive friction support system.

Can MEGABolt ERBs be used in variable or irregular borehole diameters?

Yes. MEGABolt ERBs offer flexible installation that fits various drill hole diameters, simplifying site logistics and making them suitable for conditions where borehole consistency is difficult to maintain due to fractured or weathered rock.

Who manufactures and supplies MEGABolt Water Expandable Rock Bolts in India?

Argentium, headquartered at 79 Shyam Lal Rd, Daryaganj, New Delhi, is India’s leading manufacturer and supplier of MEGABolt Water Expandable Rock Bolts (ERB) along with a full range of tunneling, mining, and ground support products.

What is the price of MEGABolt Water Expandable Rock Bolts?

MEGABolt Water Expandable Rock Bolts are available at approximately ₹400 per metre. Final pricing may vary depending on bolt variant (Standard, Midi, or heavy-duty), order volume, and project specifications. Contact Argentium at admin@argentium.in for a custom quote.

What are the elongation properties of MEGABolt ERBs and why do they matter?

The high load-bearing capacity and excellent elongation properties ensure safer working conditions and faster excavation cycles at lower costs. The 30% elongation across all three product variants allows the bolt to absorb dynamic loads and rock movement without sudden failure, critical in seismically active or stress-prone underground environments.

How do MEGABolt ERBs contribute to faster excavation cycles?

MEGABolt ERBs enable faster shotcrete placement, reduce installation time, and improve safety margins because there is no waiting period for grout to cure, the bolt is active the moment the pump stops, allowing excavation to continue immediately after installation.

What is the full MEGABolt product range available from Argentium?

Alongside the MEGABolt Water Expandable Rock Bolts (ERB), Argentium’s MEGABolt range includes the MEGA Splice Coupling System, MEGABolt-GFRP Self Drilling Anchor, and MEGABolt-PT Bar, offering a comprehensive ground support solution for diverse geological conditions across mining and tunneling projects.

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